Transform Production with Smart Manufacturing

Smart Manufacturing

Industrial IoT and Analytics for a Competitive Edge In today's rapidly changing global marketplace, manufacturers require innovative ways to produce high quality goods as efficiently as possible while still adapting nimbly to shifting demands. The emerging Industrial IoT (IIoT) paired with advanced analytics provides a solution. By instrumenting assembly lines and industrial equipment with networked sensors, manufacturers gain unprecedented visibility into operations.

Asset Monitoring

Sensors on machines collect data like vibration, temperature and pressure. This information is wirelessly transmitted to cloud systems. AI algorithms analyze the machine data to predict maintenance needs before breakdowns happen, maximizing uptime.

Process Automation

Robots and other automated equipment are controlled by programmable logic controllers (PLCs). Integration between these controllers and cloud systems allows remote monitoring and adjusting production lines flexibly based on metrics.

Anomaly Detection

IoT sensors constantly generate huge streams of data as products move down the assembly line. Machine learning reviews these streams to find any abnormal patterns compared to past normal performance.

Energy Management

Electricity and gas usage sensors track consumption. IIoT systems then control industrial equipment and processes to minimize waste. Dashboards show where to focus for reducing environmental impact and expenses.

Case study 1

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What Are the Advantages You Should Expect?

OEE Improvement

With predictive maintenance from machine monitoring data, equipment breakdowns decrease. This maximizes equipment uptime and the efficient output per machine hour.

Cost Reduction

Analytics determine causes of excess waste or abnormal downtime. Manufacturers then optimize processes, quality and maintenance to eliminate expenses.

Agility

Remote monitoring gives quick responses. Supply/demand data says when to change product lines. Dynamic process control addresses issues as they emerge for flexibility.

Sustainability

Energy management technology and optimized processes lower the factory's carbon footprint through reduced consumption of electricity, natural gas and other utilities.

Smart Manufacturing

Case study 1

Go to Use Case Title

What Are the Advantages You Should Expect?

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